FS series

GOOD DESIGN AWARD 2021


SMART, SMALL, SIMPLE

FS series

IoT connected smart machine
Space efficiency machine
Simple and easy operation
FS series
  • SMART

    SMART Machine supported by IoT technology.

    • Equipped with a monitoring system that can always check the status of tool expanding load.
    • IoT supported preventive maintenance system can be a useful option, which manages the state of driving units of each equipment, the temperature and the concentration of coolant, etc.
    • Integrated Graphical User Interface for all honing process
    • Stepless tool exchange system allows simple setup.
      Simple clamp mechanism has the tool runout accuracy of 0.010μm without tool cantering.
    • We are capable of fulfilling various needs such as optional equipment and multiple spindles.
  • SMALL

    Space-saving machine for smaller diameter honing.

    • Honing inner diameter:Φ1.8mm~Φ50mm
    • Newly developed spindle drive unit is suitable for small diameter honing.
      This unit has acheieved its high reciprocating speed by reducing the weight of the movable parts by 30%.
    • Saving space by designing minimally.
    • Compact design:Consolidated equipment ex.. coolant, lubrication, and pneumatic unit.
    • 33% less energy
      70% less space
      Low noise of 68㏈
      No hydraulic unit.
      (Figures are compared with Fuji Honing conventional machines)
  • SIMPLE

    Simple & Easy operation

    • Operation panel with specialized program that achieves intuitive operation.
    • Actual diameter can be displayed. Easier operation and more intuitive input of honing parameters.
    • Simple and integrated drive system has improved maintainability and longevity.
    • Illustrated process measurement display for visually grasping the processed shape.
    • Adjustment function based on the direct feedback from actual honing process measurement.
    • Automatic offset adjustment based on the prediction of measurement results.
FS 3dim.

Standard Specification

Honing diameter Φ1.8mm〜Φ50mm
Honing stroke 300mm
Spindle Rotation Speed 3,000min-1
Spindle Reciprocating Speed 30m/min
Spindle Rotating Servomotor
Spindle Reciprocating Servomotor
Honing stone expansion Servomotor
Floor space (Width 1,600mm x Depth 700mm)
CNC Unit
  • Integrated control unit (CNC/PLC/GOT)
  • Integrated operation screens
  • All-axis numerical control enables high-precision machining
Spindle Unit
  • Newly developed drive unit suitable for small dia. of honing.
    High reciprocating speed is achieved by reducing the weight of the movable part of the honing spindle by 30%
  • We, Fuji Honing Industrial Company, has achieved and realized the high precision unit by our unique quality control.
  • Integrated Spindle and Expansion unit
Stone Expansion Unit
  • Accurate honing by numerical control
  • Diameter and / or coordinate values display can be chosen for tool expansion.
Tooling
  • Stepless tool change for an easy setup.
  • Tool runout accuracy 0.010μm, therefore no tool adjustment is required.
JIG Unit
  • Various works are processable by changing the Jig
  • Multiple type of works are processable at once.
Measurement Unit
  • Various options are available, ex. Automatic Lines etc.
  • Compensation function that directly feeds back the measurement results to honing process.
Others
  • All coolant, Lubrication and Pneumatic equipment are integrated in one area.
Operability
  • Integrated display achieves faster and intuitive operation.
  • Easy and smooth screen switch operation with menu icons.
  • Improved visibility by consolidating setting items
  • Several processing programs can be equipped to suite various works.
  • Visible display of the work shape helps to realise the processing shape.
  • Direct feedback from the processing shape is possible.
  • Appropriate honing condition can be chosen by tool / stone load monitor.

Inquiry

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Sophisticated design

Key feature 01
Key feature 02

New spindle structure with dramatically improved efficiency

New expansion tool mechanism. Easy step and reduced downtime.

Key feature 03
Key feature 04

Designed for intuitive operation and easier approach to machines

Space-saving design with the coolant unit mounted under the main structure.

Key feature 05